اللغة العربية
Metal drywall studs and tracks are essential components in framing systems for interior walls and ceilings. They provide structural support for gypsum board or other wallboard materials. There are several types of metal studs and tracks commonly used in construction, each designed for specific applications. Here are some common types:
Standard Metal Studs:
Single Studs (Non-Structural): Used for non-load-bearing walls, these studs are typically spaced at 16 or 24 inches on center and are available in various gauges.
Double Studs (Non-Structural): These are two single studs fastened together for added strength. They are commonly used around openings or for increased stability in non-structural walls.
Structural Metal Studs:
Heavy-Duty Studs: Designed for load-bearing walls, heavy-duty studs have a thicker gauge and are used in areas where additional strength is required to support loads.
Jumbo Studs: These oversized studs are used for walls that require additional structural support, often in high-rise buildings or areas with specific engineering requirements.
Metal Track Systems:
Top Track (Top Plate): The horizontal track is installed at the top of the wall, providing support for the studs and attachment points for the ceiling or roof structure.
Bottom Track (Sill Track): Placed at the bottom of the wall, the bottom track serves as a base for the studs and provides a surface for attaching the wall to the floor.
Resilient Channel Studs:
Resilient Channel: These studs are designed with a built-in resilient channel, which helps reduce sound transmission through walls. They are commonly used in areas where sound control is a priority, such as residential buildings or recording studios.
Shaft Wall Studs:
Shaft Wall Studs: These studs are designed for use in shaft walls, which are vertical enclosures, such as elevator or utility shafts. They often have higher fire-resistant ratings.
Slotted Track Systems:
Slotted Track: These track systems have pre-punched slots that allow for vertical adjustment of the studs. They are commonly used for ease of installation and leveling.
Header Track:
Header Track: Used above openings like doors and windows, header track provides additional support for the structure and helps distribute loads around the opening.
Deflection Tracks:
Deflection Track: Designed to accommodate vertical movement in the structure, deflection tracks allow for the controlled deflection of the wall system. They are often used in buildings where movement or settling may occur.
Light-Gauge Steel Framing for Ceilings:
Ceiling Channel: Used to create a framework for suspended ceilings, ceiling channels are horizontally installed to support the ceiling grid and panels.
We can produce all the above types of studs and tracks machines, there are 40m/min, 70m/min and 100m/min for you choose. please check more details of our metal stud drywall machine as below:
Standard Metal Studs:
Single Studs (Non-Structural): Used for non-load-bearing walls, these studs are typically spaced at 16 or 24 inches on center and are available in various gauges.
Double Studs (Non-Structural): These are two single studs fastened together for added strength. They are commonly used around openings or for increased stability in non-structural walls.
Structural Metal Studs:
Heavy-Duty Studs: Designed for load-bearing walls, heavy-duty studs have a thicker gauge and are used in areas where additional strength is required to support loads.
Jumbo Studs: These oversized studs are used for walls that require additional structural support, often in high-rise buildings or areas with specific engineering requirements.
Metal Track Systems:
Top Track (Top Plate): The horizontal track is installed at the top of the wall, providing support for the studs and attachment points for the ceiling or roof structure.
Bottom Track (Sill Track): Placed at the bottom of the wall, the bottom track serves as a base for the studs and provides a surface for attaching the wall to the floor.
Resilient Channel Studs:
Resilient Channel: These studs are designed with a built-in resilient channel, which helps reduce sound transmission through walls. They are commonly used in areas where sound control is a priority, such as residential buildings or recording studios.
Shaft Wall Studs:
Shaft Wall Studs: These studs are designed for use in shaft walls, which are vertical enclosures, such as elevator or utility shafts. They often have higher fire-resistant ratings.
Slotted Track Systems:
Slotted Track: These track systems have pre-punched slots that allow for vertical adjustment of the studs. They are commonly used for ease of installation and leveling.
Header Track:
Header Track: Used above openings like doors and windows, header track provides additional support for the structure and helps distribute loads around the opening.
Deflection Tracks:
Deflection Track: Designed to accommodate vertical movement in the structure, deflection tracks allow for the controlled deflection of the wall system. They are often used in buildings where movement or settling may occur.
Light-Gauge Steel Framing for Ceilings:
Ceiling Channel: Used to create a framework for suspended ceilings, ceiling channels are horizontally installed to support the ceiling grid and panels.
We can produce all the above types of studs and tracks machines, there are 40m/min, 70m/min and 100m/min for you choose. please check more details of our metal stud drywall machine as below:
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| Work flow for automatic stud & track machine （just for reference） | ||||||||||||||||||||||||||||||||||||||||||||||||||||
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| The roll forming machine pictures | ||||||||||||||||||||||||||||||||||||||||||||||||||||
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| Part 1: Automatic decoiler | ||||||||||||||||||||||||||||||||||||||||||||||||||||
| Loading capacity | 3 T + 3T | |||||||||||||||||||||||||||||||||||||||||||||||||||
| Usage | It is used to support the steel coil and uncoil it in a turntable way. Hydraulic power tensioning and loosening, automatic feeding. | |||||||||||||||||||||||||||||||||||||||||||||||||||
| Coil inner diameter | 450-550 mm (adjustable) | |||||||||||||||||||||||||||||||||||||||||||||||||||
| Uncoiling width | 300mm | |||||||||||||||||||||||||||||||||||||||||||||||||||
| Part 2&3: Leveling & roll forming system | ||||||||||||||||||||||||||||||||||||||||||||||||||||
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Note:
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| Rolling shaft | Shaft material: 45# steel | |||||||||||||||||||||||||||||||||||||||||||||||||||
| Shaft diameter: 50 mm | ||||||||||||||||||||||||||||||||||||||||||||||||||||
| Tempering treatment | ||||||||||||||||||||||||||||||||||||||||||||||||||||
| Roller | Roller material: Cr12 | |||||||||||||||||||||||||||||||||||||||||||||||||||
| Quenched treatment | ||||||||||||||||||||||||||||||||||||||||||||||||||||
| Rolling station number | 15 stations | |||||||||||||||||||||||||||||||||||||||||||||||||||
| Work speed | 0-45 m/min | |||||||||||||||||||||||||||||||||||||||||||||||||||
| Machine frame | Base use high quality H steel; Vertical iron arch casting frame structure |
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| Bearing | Chinese famous brand Harbin ( high quality) | |||||||||||||||||||||||||||||||||||||||||||||||||||
| Work power | 7.5 kw+11kw | |||||||||||||||||||||||||||||||||||||||||||||||||||
| Transmission | By Gear box | |||||||||||||||||||||||||||||||||||||||||||||||||||
| Motor brand | Main machine motor brand: Guomao Servo motor brand: zhongchen |
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| Part 3: Control system | ||||||||||||||||||||||||||||||||||||||||||||||||||||
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| Note: There are two screens on the control station, one screen is used to set the product size you want to produce, then the machine will adjust automatically according to what you set, another screen is used to set the speed, length and other specifications of the machine. | ||||||||||||||||||||||||||||||||||||||||||||||||||||
| Frequency brand | Delta (original) | |||||||||||||||||||||||||||||||||||||||||||||||||||
| Screen brand | Xinjie, China | |||||||||||||||||||||||||||||||||||||||||||||||||||
| Screen type | Touch screen & buttons | |||||||||||||||||||||||||||||||||||||||||||||||||||
| Screen language | English/Chinese | |||||||||||||||||||||||||||||||||||||||||||||||||||
| Encoder | Omron | |||||||||||||||||||||||||||||||||||||||||||||||||||
| Low pressure electrical part brand | Schneider | |||||||||||||||||||||||||||||||||||||||||||||||||||
| Function |
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| Part 4: hydraulic system | ||||||||||||||||||||||||||||||||||||||||||||||||||||
| Feature | The cutter with different sizes according to the product dimension. | |||||||||||||||||||||||||||||||||||||||||||||||||||
| Work type | Servo flying Hydraulic cutting system Servo flying Punching system |
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| Servo motor power | YASKAWA 2.3 kw | |||||||||||||||||||||||||||||||||||||||||||||||||||
| Hydraulic power | 5.5+5.5 kw | |||||||||||||||||||||||||||||||||||||||||||||||||||
| Driving method | By pillar type Cylinder | |||||||||||||||||||||||||||||||||||||||||||||||||||
| Cutter material | GB-Cr12 | |||||||||||||||||||||||||||||||||||||||||||||||||||
| Cutting length tolerance | ±1mm/3m | |||||||||||||||||||||||||||||||||||||||||||||||||||
| Cutting feature | Flying cutting. When the machine cutting it will not stop | |||||||||||||||||||||||||||||||||||||||||||||||||||
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| Part 5: Automatic stacker & bundling machine | ||||||||||||||||||||||||||||||||||||||||||||||||||||
| Table quantity | 1 set | |||||||||||||||||||||||||||||||||||||||||||||||||||
| Profile length | Within 4m per piece | |||||||||||||||||||||||||||||||||||||||||||||||||||
| Maximum speed | 70m per minute | |||||||||||||||||||||||||||||||||||||||||||||||||||
| Dimension | 8.5m x 2.5m | |||||||||||||||||||||||||||||||||||||||||||||||||||
